I spent a few hours putting together a list of test points for the flight test program about two years ago, then left it alone. I need to get back at it over the next few months. I'm sure there is a bunch of stuff missing from my list, but you can see the current version further down.

I left the spins out of this list. I initially decided to use the same list of spin tests that would be required for a FAR 23 approval. There is a huge matrix of variables - left and right spins, starting from wings level, left turns and right turns, power at idle and max, ailerons neutral, left and right during the spin, elevator released before or after rudder during recovery, etc. With and without a fuel imbalance. 6 turn spins with flaps up, and one turn spins with flaps at 1/2 and fully extended. Put all the combinations of variables together and it works out to 72 spins at aft CG. But, you don't want to start at aft CG though - you should start at forward CG, then mid CG, and finally aft CG. So that means each test point gets done three times, for 216 total spins. Holy Crow. The FAR 23 spin test programs I had done in the past relied on company test pilots to do the bulk of the spins, and I just did a subset of the worst case points. 216 spins seems like major overkill - I don't really want to do that many, so I need to work on how to rationalize the list of spin tests.

The current version is a very large flight test program. I am not suggesting that all the test points are necessary. I enjoy flight testing, I am interested to learn the fine details of how my aircraft performs and handles, and I am interested to see how it compares against the FAR 23 criteria (design requirements for type certificated light aircraft). So I modeled large portions of my testing on the testing that would be conducted to show compliance to FAR 23. FAA Advisory Circular 23-8B Flight Test Guide for Certification of Part 23 Airplanes has much more detail on how to conduct many of the flight tests required for FAR 23 compliance.

testspeedaltitudepowerflapsremarkswtcgtpflt
Final assemby----Review items in Van's final assembly checklist & AC 90-89A--00
Inspection by other builders----Get as many competent people as possible to inspect project--0.010
A/S Cal----Make water manometer--0.020
Alt Cal----Done by avionics shop during encoder cal?--0.030
Encoder Cal----Done by avionics shop--0.040
Tachometer Cal----Need prop tach. During engine run.--0.050
Ignition timing----check timing of mag and electronic ignition--0.060
Fuel guage cal-------0.070
Engine run----Pre-oil engine (AC90-89A). leak check, idle speed, idle mixture, full power check, prop governor function, mag drops, etc--0.080
Differential compression check----After engine run--0.090
Fuel flow check----As per AMA 549 requirements--0.10
Unusable fuel check----Determine amount of unuseable fuel--0.110
W & B-------0.120
Prop tracking----AC90-89A. Torque bolts. Check tracking. Safety wire.--0.130
Dynon EFIS remote heading calibration----IAW Dynon published procedure.--0.140
Final inspection-------1.010
C of R-------1.020
C of A-------1.030
Reserve registration-------1.040
Radio license----If required--1.050
Low speed taxi----Initial brake and tail wheel steering check--2.010
Tail wheel steering check----Adjust spring tension as required. Confirm ability to unlock and lock the tail wheel.--2.020
Brake bed-in----As specified by Cleaveland Brakes docs--2.030
Medium speed taxi----Check rudder, tail wheel steering, brakes.--2.040
Radio checks----Com 1 & Com 2--2.050
GPS interference check----As per TC FTWN--2.060
Voltage regulator voltage----Check regulated voltage, both alternators--2.070
Over voltage protection----Test overvoltage protection modules for both alternators IAW instructions provided by Bob Nuckolls--2.080
Ess bus alt feed----Check use of ess bus alt feed--2.090
Stby alternator output----Verify ability of stby alternator to maintain voltage with all loads on ess bus powered.--2.10
Take-off-0maxupnote max rpmmidmid3.011
Engine parametres1201,000MCLupFirst power reduction at 1,000 ft AGL or above. Check CHT, OT, OP, RPMmidmid3.021
Qualitative long stab - climb1201,500MCLup-midmid3.051
Aileron and rudder check120-MCLupQualitative check of aileron and rudder control.midmid3.061
Flutter check120-1805,000PLFupCircle the field. Stick and rudder raps every 10 kt up to VHmidmid3.11
Aileron and rudder trimVH5,00075%upCheck for wing heaviness & position of ball with feet off rudder pedals.midmid3.111
Airspeed checkVH5,00075%up4 GPS tracks - use Doug Gray's methodmidmid3.31
Approach to stall605,000idleupVerify controls on all axis down to 55 KIASmidmid3.51
Approach to stall505,000idlednVerify controls on all axis down to 50 KIASmidmid3.511
Approach and landing70--dnConduct overhead patternmidmid3.71
Post-flight inspection----Remove cowlings. Check for leaks, loose items, etc. Conduct comprehensive inspection of whole airframe.--3.991
Engine break-inVH5,000maxupOperate engine IAW Lycoming info for break-in. Monitor & record engine parametres.midmid70.011
Engine break-inVH5,000maxupOperate engine IAW Lycoming info for break-in. Monitor & record engine parametres.midmid70.012
Engine break-inVH5,000maxupOperate engine IAW Lycoming info for break-in. Monitor & record engine parametres.midmid70.013
Engine break-inVH5,000maxupOperate engine IAW Lycoming info for break-in. Monitor & record engine parametres.midmid70.014
Engine break-inVH5,000maxupOperate engine IAW Lycoming info for break-in. Monitor & record engine parametres.midmid70.010015
Engine break-inVH5,000maxupOperate engine IAW Lycoming info for break-in. Monitor & record engine parametres.midmid70.010016
Engine break-inVH5,000maxupOperate engine IAW Lycoming info for break-in. Monitor & record engine parametres.midmid70.010017
Engine break-inVH5,000maxupOperate engine IAW Lycoming info for break-in. Monitor & record engine parametres.midmid70.010018
Stall speed-5,000idleup-hvyfwd4.01-
Stall speed-5,000idle1/2-hvyfwd4.02-
Stall speed-5,000idledn-hvyfwd4.03-
Airspeed check-5,000PLFup4 GPS tracks - use Doug Gray's method. 1.1 VS to VH in 10 kt incrementsmidmid4.1-
Airspeed check-5,000PLF1/24 GPS tracks - use Doug Gray's method. 1.1 VS to VFE in 10 kt incrementsmidmid4.11-
Airspeed check-5,000PLFdn4 GPS tracks - use Doug Gray's method. 1.1 VS to VFE in 10 kt incrementsmidmid4.12-
Climb perf-8,000maxupsawtooth climb serieshvyfwd4.2-
Climb perf-5,000maxupsawtooth climb serieshvyfwd4.21-
Climb perf-2,000maxupsawtooth climb serieshvyfwd4.22-
Climb perf-8,000max1/2sawtooth climb serieshvyfwd4.23-
Climb perf-5,000max1/2sawtooth climb serieshvyfwd4.24-
Climb perf-2,000max1/2sawtooth climb serieshvyfwd4.25-
Climb perf-8,000maxdnsawtooth climb serieshvyfwd4.26-
Climb perf-5,000maxdnsawtooth climb serieshvyfwd4.27-
Climb perf-2,000maxdnsawtooth climb serieshvyfwd4.28-
Descent perf-8,000maxidlesawtooth descent serieshvyfwd4.3-
Descent perf-5,000maxidlesawtooth descent serieshvyfwd4.31-
Descent perf-8,000max1/2sawtooth descent serieshvyfwd4.32-
Descent perf-5,000max1/2sawtooth descent serieshvyfwd4.33-
Descent perf-8,000maxdnsawtooth descent serieshvyfwd4.34-
Descent perf-5,000maxdnsawtooth descent serieshvyfwd4.35-
T/O perf--maxupMeasure T/O grd roll and distance to 50 ft using EPNER method. VR=1.1 VS. V50=1.2 VS.hvyfwd4.4-
T/O perf--max1/2Measure T/O grd roll and distance to 50 ft using EPNER method. VR=1.1 VS. V50=1.2 VS.hvyfwd4.41-
Landing perf--maxdnMeasure landing distance from 50 ft. Vref min=1.3 VS.hvyfwd4.5-
Cruise perf-5,00055%upNote speed and fuel flow.maxfwd4.6-
Cruise perf-5,00065%upNote speed and fuel flow.maxfwd4.61-
Cruise perf-5,00075%upNote speed and fuel flow.maxfwd4.62-
Cruise perf-7,50055%upNote speed and fuel flow.maxfwd4.63-
Cruise perf-7,50065%upNote speed and fuel flow.maxfwd4.64-
Cruise perf-7,50075%upNote speed and fuel flow.maxfwd4.65-
Cruise perf-10,00055%upNote speed and fuel flow.maxfwd4.66-
Cruise perf-10,00065%upNote speed and fuel flow.maxfwd4.67-
Nose down pitch authorityVS5,000maxuptrim at 1.3Vs. Demo nose down pitch authority at speeds down to stall. Workup in power.lgtaft5.14501-
Nose down pitch authorityVS5,000maxdntrim at 1.3Vs. Demo nose down pitch authority at speeds down to stall. Workup in power.lgtaft5.14502-
Trim at VrefVref5,000idledncheck trimablityhvyfwd5.14503-
Failure of primary pitch control-5,00075%upconduct simulated approach and landing using only pitch trim to control aircraft in pitch.hvyfwd5.14504-
Failure of primary pitch control-5,00075%upconduct simulated approach and landing using only pitch trim to control aircraft in pitch.lgtaft5.14505-
Aerobatics - roll demo-5,000-updemo rolls at various speeds. positive g rolls, slow rolls and barrel rolls. Establish minimum entry speed for each type of roll.medaft5.15101-
Aerobatics - loop demo-5,000-updemo loops at various speeds.lgtaft5.15102-
Aerobatics - loop demo-5,000-updemo loops at various speeds. Establish minimum entry speed for power on and power off loops.medfwd5.15103-
Landing - Vref - 5---dnDemo landing at Vref - 5 kthvyfwd5.15301-
Stick force per g-5,00075%upCheck stick force per glgtaft5.15501-
Stick force per gVA5,00075%upCheck stick force per glgtaft5.15502-
Roll rate - T/O1.2Vs5,000maxupCheck time for 30° to 30° bank changes in each direction.hvyfwd5.15701-
Roll rate - approachVref5,000-3°dnCheck time for 30° to 30° bank changes in each direction.hvyfwd5.15702-
Roll trimVNE3,000maxupCheck ability to trim in roll with up to 5 USG fuel imbalance L and R.hvyfwd5.16101-
Directional trim-8,00065%upCheck ball displacement with feet on floor. Also check forces required to centre ball during climb and descent. Evaluate need for spring bias rudder trim system.hvyfwd5.16102-
Pitch trim-5,000-upestablish minimum speed to be in trim at max and idle power.hvyfwd5.16103-
Pitch trim-5,000-upestablish maximum speed to be in trim at max and idle power.lgtaft5.16104-
Pitch trim-5,000-3°dnestablish minimum speed to be in trim.hvyfwd5.16105-
Long Stab - climbVY3,000MCTupCheck long stab and free return speed.lgtaft5.17501-
Long Stab - climbVX3,000MCT1/2Check long stab and free return speed.lgtaft5.17502-
Long Stab - cruiseVNE3,000PLFupCheck long stab and free return speed.lgtaft5.17503-
Long Stab - cruiseVH10,000maxupCheck long stab and free return speed.lgtaft5.17504-
Long Stab - descentVNE8,000idleupCheck long stab and free return speed.lgtaft5.17505-
Long Stab - approach1.3VS5,000-3°dnCheck long stab and free return speed.lgtaft5.17506-
Long Stab - landing1.3VS5,000idlednCheck long stab and free return speed.lgtaft5.17507-
SHSS - T/O1.2VS3,000MCTupConduct SHSS L and R to full rudderlgtaft5.17701-
SHSS - T/O1.2VS3,000MCT1/2Conduct SHSS L and R to full rudderlgtaft5.17702-
SHSS - T/OVFE3,000MCT1/2Conduct SHSS L and R to full rudderlgtaft5.17703-
SHSS - cruiseVNE3,000MCTupConduct SHSS L and R to full rudderlgtaft5.17704-
SHSS - descentVNE5,000idleupConduct SHSS L and R to full rudderlgtaft5.17705-
SHSS - approach1.3VS5,000-3°dnConduct SHSS L and R to full rudderlgtaft5.17706-
SHSS - landing1.3VS5,000idlednConduct SHSS L and R to full rudderlgtaft5.17707-
dutch roll - cruise-8,00065%upCheck dutch roll damping controls fixed, controls free, and with wing leveler engaged controls free.lgtaft5.18101-
dutch roll - approach1203,000-3°upCheck dutch roll damping controls fixed, controls free, and with wing leveler engaged controls free.lgtaft5.18102-
dutch roll - landing1.3VS3,000-3°dnCheck dutch roll damping controls fixed, controls free, and with wing leveler engaged controls free.lgtaft5.18103-
phugoid - cruise-8,00065%upCheck phugoid damping.hvyfwd5.18104-
phugoid - climbVCL3,000MCTupCheck phugoid damping.hvyfwd5.18105-
phugoid - approach1203,000PLFupCheck phugoid damping.hvyfwd5.18106-
phugoid - cruise-8,00065%upCheck phugoid damping.lgtaft5.18107-
phugoid - climbVCL3,000MCTupCheck phugoid damping.lgtaft5.18108-
phugoid - cruise-8,00065%upCheck phugoid damping.lgtaft5.18109-
Stall characteristics - wings level-8,000idleup-midmid5.20101-
Stall characteristics - wings level-8,000maxupworkups at increasing powermidmid5.20102-
Stall characteristics - wings level-8,000idle1/2-midmid5.20103-
Stall characteristics - wings level-8,000max1/2workups at increasing powermidmid5.20104-
Stall characteristics - wings level-8,000idledn-midmid5.20105-
Stall characteristics - wings level-8,000maxdnworkups at increasing powermidmid5.20106-
Stall characteristics - wings level-8,000idleup-lgtaft5.20107-
Stall characteristics - wings level-8,000maxupworkups at increasing powerlgtaft5.20108-
Stall characteristics - wings level-8,000idle1/2-lgtaft5.20109-
Stall characteristics - wings level-8,000max1/2workups at increasing powerlgtaft5.2011-
Stall characteristics - wings level-8,000idledn-lgtaft5.20111-
Stall characteristics - wings level-8,000maxdnworkups at increasing powerlgtaft5.20112-
Stall characteristics - turning-8,000idleup-midmid5.20301-
Stall characteristics - turning-8,000maxupworkups at increasing powermidmid5.20302-
Stall characteristics - turning-8,000idle1/2-midmid5.20303-
Stall characteristics - turning-8,000max1/2workups at increasing powermidmid5.20304-
Stall characteristics - turning-8,000idledn-midmid5.20305-
Stall characteristics - turning-8,000maxdnworkups at increasing powermidmid5.20306-
Stall characteristics - turning-8,000idleup-lgtaft5.20307-
Stall characteristics - turning-8,000maxupworkups at increasing powerlgtaft5.20308-
Stall characteristics - turning-8,000idle1/2-lgtaft5.20309-
Stall characteristics - turning-8,000max1/2workups at increasing powerlgtaft5.2031-
Stall characteristics - turning-8,000idledn-lgtaft5.20311-
Stall characteristics - turning-8,000maxdnworkups at increasing powerlgtaft5.20312-
Stall characteristics - accelerated-8,000idleup-midmid5.20321-
Stall characteristics - accelerated-8,000maxupworkups at increasing powermidmid5.20322-
Stall characteristics - accelerated-8,000idle1/2-midmid5.20323-
Stall characteristics - accelerated-8,000max1/2workups at increasing powermidmid5.20324-
Stall characteristics - accelerated-8,000idledn-midmid5.20325-
Stall characteristics - accelerated-8,000maxdnworkups at increasing powermidmid5.20326-
Stall characteristics - accelerated-8,000idleup-lgtaft5.20327-
Stall characteristics - accelerated-8,000maxupworkups at increasing powerlgtaft5.20328-
Stall characteristics - accelerated-8,000idle1/2-lgtaft5.20329-
Stall characteristics - accelerated-8,000max1/2workups at increasing powerlgtaft5.2033-
Stall characteristics - accelerated-8,000idledn-lgtaft5.20331-
Stall characteristics - accelerated-8,000maxdnworkups at increasing powerlgtaft5.20332-
Inverted stall characteristics-8,000idleupwings level, inverted flightmidmid5.20333-
Inverted stall characteristics-8,000maxupwings level, inverted flight, workups at increasing powermidmid5.20334-
Inverted stall characteristics-8,000idleupturning, inverted flightmidmid5.20335-
Inverted stall characteristics-8,000maxupturning, inverted flight, workups at increasing powermidmid5.20336-
Inverted stall characteristics, accelerated-8,000idleup-midmid5.20337-
Inverted stall characteristics, accelerated-8,000maxupworkups at increasing powermidmid5.20338-
Inverted stall characteristics-8,000idleupwings level, inverted flightlgtaft5.20339-
Inverted stall characteristics-8,000maxupwings level, inverted flight, workups at increasing powerlgtaft5.2034-
Inverted stall characteristics-8,000idleupturning, inverted flightlgtaft5.20341-
Inverted stall characteristics-8,000maxupturning, inverted flight, workups at increasing powerlgtaft5.20342-
Inverted stall characteristics, accelerated-8,000idleup-lgtaft5.20343-
Inverted stall characteristics, accelerated-8,000maxupworkups at increasing powerlgtaft5.20344-
CO vs cockpit heat - climb-3,0000.75upcheck CO levels in a cruise climb with cockpit heat OFF and ON. Vent air OFF. Check front and rear seat heat individually.optopt21.01-
CO vs cockpit heat - cruise-3,0000.75upcheck CO levels with cockpit heat OFF and ON. Vent air OFF. Check front and rear seat heat individually.optopt21.02-
CO vs cockpit heat - approach-3,000-3°1/2check CO levels with cockpit heat OFF and ON during approach. Vent air OFF. Check front and rear seat heat individually.optopt21.03-
canopy air leaks-3,00075%uphave rear seat check for air leaks around canopy skirtoptopt21.1-
Wing leveler servo neutral-0--Set wing leveler servo neutral point IAW Install Manual pg 10.--22.01-
Wing leveler servo range-0--Set wing leveler servo range IAW Install Manual pg 10.--22.02-
Wing leveler servo override force-0--Set wing leveler servo override force IAW Install Manual pg 11.--22.03-
Wing leveler hardovers - cruise-3,00075%upCheck response to wing leveler hard overlgtaft22.04-
Wing leveler hardovers - approach803,000-3°upCheck response to wing leveler hard overlgtaft22.06-
Wing leveler T/C cal--PLFupCheck and adjust turn coordinator scaling IAW Install Manual pg 18optopt22.07-
Wing leveler max turn rate--PLFupCheck maximum turn rate IAW Install Manual pg 18optopt22.08-
Wing Leveler inner loopVH10,0000.65upwing leveler inner loop checks.hvyfwd22.11-
Wing Leveler inner loopVH3,00075%upwing leveler inner loop checks.hvyfwd22.12-
Wing Leveler inner loop1203,000PLFupwing leveler inner loop checks.lgtaft22.23-
Wing Leveler inner loop803,000-4°dnwing leveler inner loop checks.lgtaft22.24-
Wing Leveler outer loopVH10,00065%upwing leveler outer loop checks. GPS intercept and trackinghvyfwd22.31-
Wing Leveler outer loopVH3,00075%upwing leveler outer loop checks. GPS intercept and trackinghvyfwd22.32-
Wing Leveler outer loop1203,000PLFupwing leveler outer loop checks. GPS intercept and trackinghvyfwd22.33-
Wing Leveler outer loop803,000-4°dnwing leveler outer loop checks. VOR intercept and trackinghvyfwd22.4-
Wing Leveler outer loopVH10,00065%upwing leveler outer loop checks. GPS intercept and trackinglgtaft22.41-
Wing Leveler outer loopVH3,00075%upwing leveler outer loop checks. GPS intercept and trackinglgtaft22.42-
Wing Leveler outer loop1203,000PLFupwing leveler outer loop checks. GPS intercept and trackinglgtaft22.43-
Wing Leveler outer loop803,000-4°dnwing leveler outer loop checks. GPS intercept and trackinglgtaft22.44-
Wing Leveler outer loop1203,000PLFupwing leveler outer loop checks. LOC intercept and trackinglgtaft22.45-
Wing Leveler outer loop803,000-3°dnwing leveler outer loop checks. LOC intercept and trackinglgtaft22.46-
Wing Leveler outer loopVH10,00065%upwing leveler outer loop checks. VOR intercept and trackinglgtaft22.47-
Wing Leveler outer loopVH3,00075%upwing leveler outer loop checks. VOR intercept and trackinglgtaft22.48-
Wing Leveler outer loop1203,000PLFupwing leveler outer loop checks. GPS intercept and trackinglgtaft22.49-
Wing Leveler outer loop803,000-4°dnwing leveler outer loop checks. GPS intercept and trackinglgtaft22.5-
Com 1 rangeopt10,000PLFupcheck reception and transmission range at various azimuths.optopt23.01-
Com 2 rangeopt10,000PLFupcheck reception and transmission range at various azimuths.optopt23.02-
Standby alternatorhold5,000-upOperate on standby alternator only with all systems ON. Fly at max endurance speed with minimum rpm.optopt24.01-
Batt Hot Bushold5,000-upShut down electrical system using smoke in cockpit procedure. Confirm T/C operates. After X minutes (A/R to force GNS-430 , EIS-4000 and Com 2 into cold start) power up all buses.optopt24.02-
Fuel selector - high powerVH8,00075%upcheck fuel pressure while switching tanks with boost pump ON and OFF.optopt28.01-
Fuel selector - low power808,000idleupcheck fuel pressure while switching tanks with boost pump ON and OFF.optopt28.02-
Inverted Fuel systemopt8,00075%upCheck time in inverted flight before fuel pressure drops. Restart testing to be completed first.optopt28.04-
Run tank dryopt8,00075%upAllow one tank to be run dry, then switch tanks. Note engine response, airspeed loss.optopt28.05-
Run tank dryopt8,00075%upAllow one tank to be run dry, then switch tanks after a 5 sec delay. Note engine response, airspeed loss.optopt28.06-
Night lighting assessment----Evaulate night lighting with all buses powered, and with main bus shed. Conduct touch and go and full stop landings.optopt33.01-
VOR rangeopt10,000PLFupcheck reception range at various azimuths.optopt34.01-
LOC rangeopt3,000PLFupcheck reception range at various azimuths.optopt34.02-
G/S rangeopt3,000PLFupcheck reception range at various azimuths.optopt34.03-
Xponder rangeopt10,000PLFupcheck range at various azimuths.optopt34.04-
GPS ground testopt0--Conduct GPS ground test IAW FT WNoptopt34.05-
GPS flt testopt-PLFupConduct GPS flt test IAW FT WNoptopt34.06-
In flight heading accuracy checkopt---Visually align aircraft with various runways and roads with known alignments and check heading accuracy of mag compass and Dynon EFIS.optopt34.07-
CHT spread - cruiseopt8,00065%upRecord CHT of each cylinderoptopt70.03-
CHT spread - climb-1,00075%upRecord CHT of each cylinder every 2,000 ft in a cruise climb from 1,000 ft to 10,000 ftoptopt70.04-
Oil temp - cruise-8,00075%upRecord oil temperature with oil cooler door open and closed. Note OAToptopt70.1-
Oil temp - climb-1,00075%upRecord oil temperature and OAT every 2,000 ft in a cruise climb from 1,000 ft to 10,000 ft. Oil cooler door open.optopt70.11-
EGT spreadVH8,00055%upRecord EGT vs FF for each cylinder as mixture is slowly leaned until engine roughness is observedoptopt70.15-
EGT spreadVH8,00065%upRecord EGT vs FF for each cylinder as mixture is slowly leaned until engine roughness is observedoptopt70.16-
EGT spreadVH8,00075%upRecord EGT vs FF for each cylinder as mixture is slowly leaned until engine roughness is observedoptopt70.17-
Engine restart - starter assistopt10,000-upValidate restart procedure at altitudes from 10,000 ft to 5,000 ft.optopt70.2-
Engine restart - windmillingopt10,000-upValidate restart procedure at altitudes from 10,000 ft to 5,000 ft.optopt70.21-
Inverted oil systemopt--upCheck operation of inverted oil system with quick and slow transitions between positive and negative g.optopt70.3-
List of Test Points